China Water Washing Salt Equipment, Salt Purification Machine, Refined Salt Production Line, Industrial Salt Washing Plant, Edible Salt Processing Equipment Factories, Products
Brand: Ruitu Automation
Product origin: China
Categories: Salt Washing Machinery
Application: It is suitable for the clean washing of sea salt, lake salt and rock salt, and applicable to small, medium and large salt processing plants. Finished product has high purity, washing process saves water and has low energy consumption.
Raw salt usually contains sand, soil, soluble impurities and lumps, and needs to be thoroughly washed to ensure the quality of subsequent dehydration, drying and packaging. The core process of salt processing determines the final quality of salt. Our washing system integrates spiral washing, stirring washing and counter-current washing. The specially designed spiral device, vertical stirring washing and unique counter-current washing effectively remove soluble and insoluble impurities through suspension and dissolution, solving problems such as impure salt, excessive water waste and unstable quality, and achieving efficient production of high-standard salt.
Primary Screw Washing
Purpose: To conduct a preliminary cleaning of crude salt, removing large particle impurities and dirt.
Working principle: Crude salt is sent into a screw conveyor, where it is mixed with water. The rotating screw stirs the salt and water, thereby washing away most of the surface impurities.
Design features: The screw salt washing machine integrates the functions of conveying and cleaning, saving factory space and improving production efficiency. It is equipped with a double-blade design and dual spray, ensuring the best washing effect. It comes with a bracket and guardrail. The speed is adjustable, capable of handling different salt quantities and cleaning requirements.
Part
Dimension
Spiral shaft (thick-walled pipe)
14mm
Spiral blade
8mm
Spiral size
6000 × 520mm
Main material
SUS316L
Motor power
5.5KW
Vertical Stirring and Deep Cleaning
Vertical stirring and cleaning provide a more powerful and thorough cleaning.
Salt enters the stirring and cleaning stage, which is the core of deep purification. This stage focuses on removing soluble impurities (such as calcium and magnesium) from the salt as well as residual insoluble impurities, ensuring that the purity of the finished salt reaches 99.5% or higher.
Working principle: The salt slurry enters from the top. Under the stirring action of the blades, the washing liquid strongly collides, brushes and mixes with the salt particles, and forms a reverse washing, which separates the dirt on the surface of the particles from the particles to achieve the washing purpose. The salt slurry is pumped out from the bottom pump port, and the washing liquid overflows from the upper overflow ring. The stirring speed is adjustable, and the blade configuration is also adjustable. The pressure plate can prevent liquid splashing, and it is equipped with a safety guard net for safer use.
Item
Size
Remark
Width
1200mm
-
Height
1800mm
-
Power
5.5KW
-
Counter-Current Cleaning and Water Recovery
Counter-current cleaning, fine cleaning and water recovery.
As the final step of the cleaning process, counter-current washing achieves precise cleaning and efficient water recovery, further removing trace impurities and reducing water waste.
The working principle of counter-current washing: 1. The salt to be washed is sent into the counter-current washing tank and flows unidirectionally along the tank body.
2. The washing water is injected from the salt discharge end (opposite to the salt flow direction), forming a counter-current circulation. This counter-current flow maximizes the contact between salt and water, effectively removing any remaining impurities.
3. The used washing water (containing a small amount of impurities) is collected and filtered, and can be reused in the spiral washing or stirring washing stage, achieving water recycling and reducing water consumption by 40%. The design of multiple tanks or channels, along with controllable water flow, ensures the effectiveness of counter-current washing. The materials are sturdy and durable, and have undergone anti-salt treatment, capable of withstanding the continuous impact of water flow and the corrosion of salt on the materials.
Frequently Asked Questions (FAQ)
What is the primary role of the screw washing stage?
Primary screw washing provides preliminary cleaning for crude salt. It utilizes rotating dual blades and a dual spray system to clean and convey the salt, removing soil, sand, and large insoluble impurities.
How does vertical stirring washing improve final salt purity?
Vertical stirring washing promotes strong collision and brushing between the salt particles and the liquid. This removes deeply attached soluble impurities such as calcium and magnesium, allowing the salt purity to reach 99.5% or above.
How much water does the counter-current washing system save?
By flowing washing water in the opposite direction of the salt and recycling filtered water into previous washing stages, the system reduces overall water consumption by up to 40%.
What material is used to construct the equipment to prevent corrosion?
Key components, including the spiral elements, are crafted from premium corrosion-resistant materials such as SUS316L stainless steel, specifically treated to endure high salinity environments.
Can the operating speed and processing capacity be adjusted?
Yes, both the screw washing speed and the vertical stirring speeds can be regulated along with blade configurations to adapt to varying crude salt quality and production demands.