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Custom Liquid Calcium Chloride Production Equipment Factory, Service
Product Description
Core Equipment Overview
This integrated production line is specifically engineered for calcium chloride manufacturing, leveraging reactions between hydrochloric acid and raw materials like limestone, calcium oxide, and high-calcium stone. It automates the entire process from reaction, filtration, pH adjustment to concentration, enabling stable production of qualified calcium chloride solutions with a Baume degree of 28-35, perfectly suited for large-scale industrial applications.
Applicable Raw Material Range
| Raw Material Type | Specification Requirements | Reference Proportion |
|---|---|---|
| Hydrochloric Acid | Concentration 20%-31% | 2T (30% concentration) |
| Limestone | Calcium content 80%-90% | 1T |
| Calcium Oxide | Purity ≥90% | Replace limestone as needed |
| High-calcium Stone | Calcium content ≥85% | Can replace limestone |
Equipment Working Principle
The system operates on acid-base neutralization chemistry, where hydrochloric acid reacts with carbonates and oxides to form calcium chloride solution. Impurities are removed through solid-liquid separation, followed by pH adjustment to ensure product stability.
Refined Working Procedures
| Step No. | Operation Link | Process Parameter Requirements | Core Function |
|---|---|---|---|
| 1 | Hydrochloric Acid Feeding | Stable flow, concentration 20%-31% | Provide acidic medium for reaction |
| 2 | Limestone Feeding | 2:1 (hydrochloric acid: limestone) ratio | Control reaction rate and product concentration |
| 3 | Hydrochloric Acid Pump Saturation | Maintain stable hydrochloric acid concentration in the tank | Ensure sufficient reaction |
| 4 | Constant Temperature Reaction | Reaction time 6-8 hours, normal temperature | Ensure full generation of calcium chloride |
| 5 | Plate and Frame Filter Press Solid-Liquid Separation | Filtration accuracy ≥0.1μm | Remove unreacted residues and insoluble impurities |
| 6 | pH Adjustment | Adjust to 7-8 | Precipitate metal ions and improve product purity |
| 7 | Finished Product Storage | Baume degree 28-35 | Produce qualified calcium chloride solution |
Core Advantages of Equipment
| Advantage Category | Specific Performance |
|---|---|
| Strong Raw Material Adaptability | Compatible with various raw materials such as hydrochloric acid, limestone, calcium oxide, and high-calcium stone, with flexible ratio switching based on raw material supply |
| High Production Efficiency | Single batch reaction cycle is 6-8 hours, automated process reduces manual intervention, daily production capacity can reach over 10T |
| Controllable Energy Consumption | Adopts normal temperature reaction process without additional heating, equipped with energy-saving pump sets and filtration equipment to reduce operating costs |
| Up-to-standard Product Purity | Multi-stage filtration and pH adjustment process effectively remove impurities such as iron and magnesium, and product purity meets industrial standards |
Frequently Asked Questions (FAQ)
What types of raw materials can be used in this production line?
The equipment is compatible with hydrochloric acid (20%-31% concentration), limestone (calcium content 80%-90%), calcium oxide (purity ≥90%), and high-calcium stone. Raw material ratios can be adjusted dynamically based on supply availability.
What is the final concentration and quality standard of the output?
The production line yields industrial-grade calcium chloride solution with a stable Baume degree of 28-35. Multi-stage filtration and precision pH adjustment ensure metallic impurities are properly separated.
Does the reaction process require extra thermal energy or heating?
No, the system operates using a constant normal temperature reaction process. It relies on the natural exothermic reaction mechanism without supplemental external heating, effectively reducing operational energy consumption.
What is the production cycle and output capacity per batch?
A single batch cycle requires 6 to 8 hours from reaction to finished liquid. Thanks to automated controls, the continuous daily production capacity can exceed 10 metric tons.
How are insoluble residues and impurities separated?
Solid-liquid separation is achieved using an integrated plate and frame filter press with a filtration accuracy rating of ≥0.1μm, efficiently removing unreacted stones and solid particulates.
