Custom Flexible Screw Conveyor Connecting Drive Shaft (Auger Shaft Head) Factory, Service

Brand: Ruitu Automation

Origin: China

 

Application

As a core power transmission fitting, it is widely compatible with flexible screw conveyors and vehicle-mounted grain suction machines. It applies to agriculture, salt chemical and building material industries, enabling stable multi-directional conveying of grain, raw salt, chemical powder and various bulk materials.

 

Advantages

Outstanding torsional strength, excellent wear resistance and tight dimensional tolerance. It has strong interchangeability, long service life and supports flexible customization for diverse industrial working conditions.

Product Description

Product Overview

Our flexible screw conveyor connecting drive shaft (also called auger tail shaft or power transmission shaft head) is a core power transmission component specially developed for flexible screw conveying equipment (flexible auger, vehicle-mounted grain suction machine). As the key connecting part between the drive unit (motor & reducer) and the internal spiral conveying spring, it transmits stable rotary torque to drive the spiral blade to rotate continuously, thus realizing efficient horizontal, inclined or vertical conveying of bulk granular and powdery materials.

Precision-machined with strict production standards, this drive shaft features high torsional strength, excellent wear resistance and strong dimensional interchangeability, and can perfectly replace original parts of mainstream flexible augers on the market. It is widely used in agriculture, salt chemical engineering, building materials, food processing and other industries, providing reliable power transmission support for various bulk material handling systems. For salt chemical scenarios such as crude salt, washed salt and bromine salt conveying, stainless steel models are available to meet anti-corrosion requirements.

Detailed Technical Parameters

Parameter Item

Standard Specification

Customization Range

Product Model

RT-SS Series

Non-standard customization supported

Main Material

45# Carbon Steel (Default)

SS304, 40Cr Alloy Steel

Surface Treatment

Precision Polishing + Anti-rust Oil

Chrome plating, passivation

Total Shaft Length

320–520mm

280–650mm

Large End Outer Diameter

50–76mm

40–90mm

Small End Outer Diameter

25–40mm

20–50mm

Pin Hole Diameter

10–14mm

8–20mm

Keyway Width

5–12mm

Customized on demand

Dimensional Tolerance

IT7–IT8 Grade

—

Surface Hardness

HRC 28–35 (Quenched & Tempered)

HRC 35–45 (For heavy duty)

Structural Design & Core Advantages

The product adopts an integral stepped shaft structure, which optimizes the force distribution of each section under torsional load and avoids stress concentration at the step transition. The large-diameter head section is designed with two radial through holes of different sizes: the main hole is used for installing the fixing pin of the spiral spring blade, and the auxiliary hole is used for positioning and locking, which effectively prevents the spiral body from loosening and falling off during high-speed rotation. The small-diameter power end is processed with a standard flat keyway, which fits closely with the output shaft of the reducer to ensure zero slip during high-torque transmission. The end of the shaft body is reserved with an auxiliary positioning hole to improve assembly accuracy and disassembly efficiency.

1. Superior Mechanical Strength

The blank is formed by integral hot forging, with compact internal structure and no porosity or crack defects. After quenching and tempering heat treatment, it has excellent comprehensive mechanical properties and can withstand long-term heavy-load continuous operation without fracture or deformation.

2. High-precision Interchangeability

All dimensions are processed by CNC lathe with secondary fine turning, and the dimensional tolerance is strictly controlled within IT7–IT8 grade. It is fully compatible with conventional flexible screw conveyors of 100mm–160mm diameter on the market, and can be directly installed and replaced without secondary modification.

3. Long Service Life

The surface is mirror-polished to reduce the friction coefficient with matching parts, and optional surface strengthening treatment such as chrome plating can further improve wear resistance and corrosion resistance, extending the service life by more than 30% compared with ordinary shafts.

4. Flexible Customization Service

We support fully customized production according to customer’s drawings or actual equipment parameters, including non-standard dimensions, special hole positions, special materials and surface treatment schemes.

Standard Specification Selection Table

Model Number

Total Length

Large End OD

Small End OD

Main Pin Hole Diameter

Adapted Conveyor Diameter

Recommended Material

RT-SS-100

320mm

50mm

25mm

10mm

100mm (4 inch)

45# Carbon Steel

RT-SS-120

380mm

60mm

30mm

12mm

120mm (5 inch)

45# Carbon Steel

RT-SS-140

450mm

65mm

35mm

12mm

140mm (5.5 inch)

45# Carbon Steel / SS304

RT-SS-160

520mm

76mm

40mm

14mm

160mm (6 inch)

45# Carbon Steel / SS304

RT-SS-Custom

Customized

Customized

Customized

Customized

Non-standard size

Optional

Material Performance Comparison

Material Grade

Tensile Strength

Recommended Application Scenario

45# Carbon Steel (Quenched & Tempered)

≥600 MPa

Grain, sand, coal, general bulk materials

SS304 Stainless Steel

≥520 MPa

Raw salt, washed salt, bromine salt, chemical powder, food materials

40Cr Alloy Steel

≥785 MPa

Heavy-duty, 24h continuous operation, high-strength working conditions

Application Fields & Adaptation

Industry Category

Typical Conveying Materials

Adapted Equipment Type

Agricultural Machinery

Wheat, corn, rice, feed, seeds

Vehicle-mounted grain suction machine, portable flexible auger

Salt & Chemical Industry

Crude salt, washed salt, bromine salt, chemical powder, fertilizer

Flexible screw conveyor, small bulk material conveying system

Building Materials

Cement, dry mortar, sand, lime powder

Construction site small conveying equipment, mortar conveying line

Food Processing

Flour, starch, grain granules, sugar

Food-grade flexible conveying production line

Frequently Asked Questions (FAQ)

Q1 What is the primary function of this flexible screw conveyor drive shaft?

It serves as the critical power transmission connection between the drive motor/gear reducer and the internal spiral conveying spring, delivering stable rotary torque for smooth conveying across horizontal, inclined, or vertical setups.

Q2 Can this drive shaft replace factory components on standard augers?

Yes. Precision-engineered to IT7–IT8 tolerance levels via CNC turning, the RT-SS series offers strict dimensional interchangeability and directly fits standard 100mm to 160mm flexible screw conveyors without secondary tooling or modifications.

Q3 Which material option is best suited for corrosive or chemical applications?

For corrosive environments such as crude salt, washed salt, chemical powders, or food processing lines, SS304 stainless steel is highly recommended. For abrasive, heavy-duty industrial work, 40Cr alloy steel or quenched 45# carbon steel is preferred.

Q4 How does the shaft prevent detachment during high-speed rotation?

The large-diameter head is engineered with dual radial through holes: a primary hole for fixing pins and a secondary auxiliary hole for locking, ensuring the conveying spiral remains tightly anchored even under peak rotational speed and heavy load.

Q5 Do you offer custom dimensions, pin hole patterns, or special keyways?

Yes. Non-standard configurations (RT-SS-Custom) are fully supported. We can manufacture customized shaft lengths (280–650mm), varying outer diameters, customized keyways, and specific hole placements according to technical drawings.

Q6 What heat treatment is applied to ensure torsional strength?

The integral hot-forged blank undergoes comprehensive quenching and tempering heat treatment, achieving a surface hardness of HRC 28–35 (up to HRC 45 for heavy-duty grades), eliminating internal porosity and preventing breakage under high-torque operation.

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