Custom Stainless Steel Screw Flight for Solid-Water Separation Equipment Factories, Factory

Brand: Ruitu Automation

Origin: China

 

Application

Widely used in solid-water separation equipment for livestock manure treatment, suitable for poultry and livestock farms, for feces dewatering, sewage discharge and solid-liquid separation in environmental protection projects.

 

Advantages

Made of stainless steel with excellent corrosion resistance. Integral left-hand structure, smooth anti-adhesion surface, precise dimensions, high strength, stable dewatering effect and long service life.

Product Description

Product Overview

This stainless steel screw flight is a core wear-resistant component specially designed for solid-water separation equipment, dedicated to livestock manure treatment systems. Manufactured from high-grade stainless steel via precision forming technology, it delivers outstanding corrosion resistance and structural strength, perfectly adapting to the humid, corrosive and high-fouling working environment of feces disposal. We provide three mature standard specifications with left-hand rotation, which are widely compatible with mainstream solid-liquid separators in the breeding industry.

This product is mainly applied to manure discharge, dewatering and solid-water separation in farms. It helps breeding enterprises realize dry-wet separation of feces, reduce sewage discharge pressure and meet environmental protection standards. With precise dimensional matching and reliable material performance, it ensures stable and continuous operation of solid-water separation equipment under long-term heavy-load working conditions, effectively lowering equipment maintenance frequency and replacement costs.

Material & Manufacturing Features

The screw flight adopts premium 304 stainless steel as the base material, which has excellent corrosion resistance, acid-alkali resistance and anti-rust performance, and can work stably for a long time in environments containing livestock manure, sewage and corrosive components. The integral forming process ensures uniform helical shape, smooth surface and no burrs, which reduces material adhesion and facilitates daily cleaning and maintenance.

The left-hand rotation structure is customized according to the operation characteristics of solid-water separation equipment, ensuring smooth material pushing and stable conveying efficiency during the extrusion dewatering process. The blade edge is precisely trimmed to guarantee consistent fitting clearance with the separation equipment cylinder and avoid material leakage caused by excessive clearance.

Standard Specification Parameter Table

Model No. Flight Outer Diameter (mm) Flight Inner Diameter (mm) Screw Pitch (mm) Material Thickness (mm) Total Length (mm) Rotation Direction
SW-184L 184 112 100 8 950 Left-hand
SW-195L 195 90 204 8 1000 / 1100 (optional) Left-hand
SW-205L 205 90 204 8 1880 Left-hand

Technical Performance Parameter Table

Parameter Item Technical Index Remarks
Base Material 304 Stainless Steel 316L stainless steel available for stronger corrosion resistance
Corrosion Resistance Grade Excellent Resistant to livestock manure and weak acid-alkali sewage
Surface Roughness Ra ≤ 3.2 μm Smooth surface with low material adhesion
Working Temperature Range -20℃ ~ 80℃ Adaptable to normal-temperature manure treatment scenarios
Dimensional Tolerance Outer diameter ±1mm, pitch ±0.5mm High-precision matching with separation cylinder
Service Life (normal condition) ≥ 12 months 30% longer than ordinary carbon steel blades

Core Product Advantages

Special Stainless Steel Material

Made of high-quality 304 stainless steel with strong corrosion and rust resistance, fully adaptable to the humid and corrosive working conditions of livestock manure solid-water separation, with a much longer service life than carbon steel products.

Precision-Matched Specifications

Three standard specifications are specially developed for mainstream solid-water separation equipment with strictly controlled dimensional tolerances, enabling direct installation and replacement without secondary modification.

Efficient Conveying & Extrusion

The optimized pitch design with left-hand structure ensures smooth material pushing, improves the extrusion dewatering effect of manure, and enhances the solid-water separation efficiency of equipment.

Integral High-Strength Structure

The integral forming process eliminates the risk of weld fracture, with high overall structural strength, stable operation under extrusion load and no easy deformation.

Anti-Adhesion & Easy Maintenance

The smooth rolled surface reduces manure adhesion, prevents blockage, facilitates daily flushing and maintenance, and cuts down equipment downtime.

Mature and Stable Quality

Standard models are mass-produced with stable quality and sufficient stock supply, which can meet the rapid replacement needs of breeding farms.

Application Fields & Compatible Equipment

Industry Category Matching Equipment Treatment Medium Core Function
Livestock & Poultry Breeding Manure solid-water separator, feces dewatering machine Chicken manure, duck manure, pig manure, cattle manure Push and extrude manure to realize solid-water separation and dewatering
Livestock Waste Treatment Biogas slurry separation equipment, manure drying pretreatment line Livestock sewage, biogas residue, wet manure Convey and extrude wet waste to complete solid-liquid separation
Environmental Protection Engineering Sewage sludge separation equipment, organic waste treatment device Sludge, organic wet waste, sewage sediment Convey and squeeze materials to assist solid-liquid separation
Farm Sewage Discharge Manure discharge conveyor, farm sewage treatment system Farm fecal sewage, mixed wastewater Discharge and convey fecal sewage to support subsequent purification

Frequently Asked Questions

What material is used for the screw flight?
The standard models are constructed using premium 304 stainless steel, which provides high corrosion resistance against manure and chemicals. Grade 316L stainless steel is also available for higher corrosion-resistant requirements.
Can these screw flights directly replace standard wear parts?
Yes, our standard specifications (SW-184L, SW-195L, and SW-205L) are precision engineered to directly match mainstream solid-liquid separation machinery without secondary structural modification.
What is the rotation direction of these flight components?
All standard catalog models are manufactured with a left-hand rotation structure to match the standard extrusion process in separation equipment.
What is the expected operating life under typical conditions?
Under normal livestock manure treatment conditions, the operating service life is generally 12 months or more, performing over 30% longer than traditional carbon steel blades.
How does the smooth surface help machine performance?
With a surface roughness of Ra ≤ 3.2 μm, the smooth surface prevents wet waste adhesion and clogs, significantly improving conveying efficiency and making maintenance flushing easier.

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