Custom PTFE-Lined Butterfly Valve Factory, Service

Brand: Ruitu Automation

Product origin: China

Equipment Type: Manual wafer butterfly valve with PTFE (Polytetrafluoroethylene) lining on the valve body and disc, operated by a handle and connected to pipelines via flanges.

Application: Controls the on-off of pipelines conveying highly corrosive fluids, commonly used in corrosive medium delivery systems in industries such as chemical engineering, petroleum, and pharmaceuticals.

Advantages: The PTFE lining is resistant to strong acids and alkalis, suitable for harsh corrosive working conditions; low flow resistance results in low loss during fluid transportation; manual operation is simple and labor-saving, flange connection ensures stable installation, and maintenance is convenient.

Product Description

Core Overview

The PTFE-lined butterfly valve is a robust flow control solution engineered for handling highly corrosive and abrasive media in industrial pipelines. Featuring a cast steel or stainless steel body fully lined with virgin Polytetrafluoroethylene (PTFE), it ensures complete isolation of metal components from aggressive fluids. The valve disc, also coated or lined with PTFE, provides excellent sealing and resistance to chemical attack. Ideal for chemical processing, pharmaceuticals, water treatment, and power generation, this valve combines the mechanical strength of metal with the superior chemical inertness of fluoroplastics, offering reliable shut-off and regulation capabilities in harsh environments.

Specifications & Dimensions

Technical Parameters
Parameter Specification
Body Material WCB Carbon Steel, CF8/CF8M Stainless Steel
Lining/Disc Material Virgin PTFE (Polytetrafluoroethylene)
Seat Material PTFE, Reinforced PTFE, or EPDM (Optional)
Nominal Diameter (DN) DN50 – DN600
Pressure Rating PN1.0, PN1.6, PN2.5 MPa; Class 150/300
Temperature Range -20°C to +180°C
Operation Type Manual (Handle/Gearbox), Pneumatic, Electric
Connection Type Wafer, Lug, Flange (ANSI, DIN, JIS, GB)
Leakage Class ANSI/FCI 70-2 Class VI (Bubble-tight)
Flow Characteristic On-Off or Modulating (with actuator)
Dimensional Data Table
Nominal Size (DN) Face-to-Face Length (L) mm Height (H) mm Width (W) mm Flange Diameter (D) mm Weight (kg)
DN50 43 280 160 165 8.5
DN65 46 310 180 185 11.0
DN80 64 340 200 200 14.5
DN100 52 380 220 220 19.0
DN125 56 420 250 250 25.0
DN150 56 460 280 285 32.0
DN200 60 550 340 340 48.0
DN250 68 630 400 395 65.0
DN300 78 720 460 445 85.0
DN350 78 800 520 505 110.0
DN400 102 880 580 565 140.0
DN500 127 1050 700 670 210.0
DN600 154 1200 800 780 300.0

Core Advantages

Advantage Description
Exceptional Corrosion Resistance Full PTFE lining protects against strong acids, alkalis, and solvents, ensuring long-term durability in harsh chemical environments.
Zero Leakage Performance Precision-machined PTFE seat and disc provide bubble-tight shut-off, preventing media loss and environmental contamination.
Low Operating Torque The low friction coefficient of PTFE reduces wear on the stem and actuator, enabling smooth operation and extended service life.
Versatile Installation Compact wafer or lug design fits between standard flanges, saving space and simplifying maintenance in complex piping networks.
High Temperature Stability Maintains structural integrity and sealing performance across a wide temperature range (-20°C to +180°C), suitable for steam and hot fluid applications.

Frequently Asked Questions

What media are PTFE-lined butterfly valves suitable for?
They are specifically engineered for highly corrosive, toxic, and aggressive fluids, including concentrated acids (hydrochloric, sulfuric, nitric), strong alkalis, organic solvents, and ultrapure fluids where metal contamination must be avoided.
What is the maximum working temperature for this valve?
The standard operating temperature ranges from -20°C to +180°C. Continuous operation at high pressures near the top temperature limit should be evaluated based on the specific media characteristics.
Can these valves be automated with pneumatic or electric actuators?
Yes. Due to the low operating torque provided by virgin PTFE liners, these valves can be easily integrated with standard ISO 5211 top flanges for direct mounting of pneumatic or electric actuators for on-off or modulating control.
What is the sealing standard and leakage performance?
The valves achieve ANSI/FCI 70-2 Class VI bubble-tight shut-off performance, ensuring zero visible leakage in downstream pipelines under nominal pressure.
Which flange connection types are supported?
We provide Wafer, Lug, and Double Flanged designs compatible with international flange drilling standards, including ANSI Class 150/300, DIN PN10/PN16, JIS 10K, and GB standards.

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