Custom PTFE-Lined Control Valve Product, Service

Brand: Ruitu Automation

Product origin: China

Equipment Type: A regulating valve equipped with a pneumatic or electric actuator, with PTFE lining inside the valve body, which can accurately adjust the opening of the valve core through the actuator.

Application: Precisely controls parameters such as flow rate and pressure of fluids in pipelines. It is often used for process flow control in industries including chemical engineering and pharmaceuticals to ensure the stability of the production process.

Advantages: The PTFE lining is corrosion-resistant and can adapt to highly corrosive media environments; high regulation accuracy enables precise control of fluid parameters; the actuator realizes automatic control to meet complex process requirements.

Product Description

Core Overview

The PTFE-lined control valve is a precision flow regulation device engineered for demanding applications involving highly corrosive and abrasive media. Constructed with a durable cast steel or stainless steel body fully lined with virgin Polytetrafluoroethylene (PTFE), it ensures complete isolation of metal components from aggressive fluids. Equipped with a high-precision actuator (pneumatic or electric) and a customizable trim, this valve provides accurate modulation of flow rate, pressure, and temperature. It is extensively used in chemical processing, pharmaceutical manufacturing, power generation, and wastewater treatment industries where strict corrosion resistance and reliable control are paramount.

Specifications & Dimensions

Technical Parameters
Parameter Specification
Body Material WCB Carbon Steel, CF8/CF8M Stainless Steel
Lining/Trim Material Virgin PTFE, PFA (Perfluoroalkoxy)
Valve Type Globe, Angle, Sleeve (Customizable)
Actuator Type Pneumatic Diaphragm, Electric Motor
Nominal Diameter (DN) DN15 – DN300
Pressure Rating PN1.0, PN1.6, PN2.5, Class 150/300
Temperature Range -20°C to +180°C (PTFE), up to +200°C (PFA)
Leakage Class ANSI/FCI 70-2 Class IV, V, or VI
Flow Characteristic Linear, Equal Percentage, Quick Opening
Connection Type Flange (ANSI, DIN, JIS, GB), Wafer
Dimensional Data Table
Nominal Size (DN) Face-to-Face Length (L) mm Height (H) mm Width (W) mm Flange Diameter (D) mm Weight (kg)
DN15 130 350 120 95 6.5
DN20 150 380 130 105 8.0
DN25 160 410 140 115 10.5
DN32 180 450 160 140 14.0
DN40 200 490 180 150 18.5
DN50 230 540 200 165 24.0
DN65 290 600 240 185 32.0
DN80 310 660 280 200 42.0
DN100 350 750 320 220 58.0
DN150 450 900 400 285 95.0
DN200 550 1050 480 340 140.0

Core Advantages

Superior Corrosion Resistance

Full PTFE lining withstands strong acids, alkalis, and solvents, ensuring long-term integrity in harsh chemical environments.

Precise Flow Control

High-resolution actuator and optimized trim design provide accurate modulation for stable process control.

Zero Leakage Performance

Tight sealing mechanisms and soft-seat options achieve bubble-tight shut-off, preventing media loss and contamination.

Low Friction & Anti-Clogging

Smooth PTFE surface reduces fluid resistance and prevents material buildup, ideal for slurry or viscous media.

Versatile Actuation Options

Compatible with various pneumatic and electric actuators, allowing seamless integration into automated control systems (DCS/PLC).

Frequently Asked Questions (FAQ)

What working fluids are PTFE-lined control valves engineered to handle?

They are specifically developed for aggressive chemical environments involving strong acids, concentrated alkalis, corrosive solvents, and abrasive slurries where metallic surfaces would quickly corrode.

What is the difference in temperature resistance between PTFE and PFA lining?

Virgin PTFE operates reliably in temperatures ranging from -20°C up to +180°C. For applications requiring higher thermal tolerance, PFA lining is available to safely support temperatures reaching +200°C.

Can these control valves integrate with industrial automation systems?

Yes. They are fully compatible with both pneumatic diaphragm and electric motor actuators, allowing seamless connection to distributed control systems (DCS) and programmable logic controllers (PLC).

What shut-off and leakage standards are satisfied?

Depending on trim selection and application demands, these valves comply with ANSI/FCI 70-2 Class IV, Class V, or Class VI standards, offering bubble-tight shut-off capabilities.

Which flange and piping connection standards are supported?

The valves can be manufactured to connect with multiple international standards, including ANSI, DIN, JIS, and GB flange styles, as well as wafer-style connections.

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