Custom PTFE-Lined Gate Valve Factories, Factory

Brand: Ruitu Automation

Product origin: China

Equipment Type‌: A gate valve with PTFE lining on both the valve body and gate plate, equipped with a handwheel operating mechanism and flange connection.

Purpose‌: Used for controlling the on/off of fluid in pipelines. It achieves valve opening and closing through the lifting and lowering of the gate plate, suitable for scenarios involving the transportation of strongly corrosive media in large-diameter pipelines.

Advantages‌: The PTFE lining is resistant to strong corrosion and compatible with strongly corrosive media; the gate valve structure has low flow resistance, suitable for fluid transportation with large flow rates; it has good sealing performance, enabling reliable control of fluid on/off.

Product Description

Core Overview

The PTFE-lined gate valve is a robust isolation device engineered for on-off control in pipelines transporting highly corrosive and abrasive media. Constructed with a durable cast steel or stainless steel body fully lined with virgin Polytetrafluoroethylene (PTFE), it ensures complete separation of metal components from aggressive fluids such as strong acids, alkalis, and organic solvents. The valve features a wedge-shaped gate and flexible seat design, providing reliable sealing and minimal flow resistance when fully open. It is extensively used in chemical processing, pharmaceutical manufacturing, wastewater treatment, and power generation industries where strict corrosion resistance and leak-free performance are essential for operational safety and efficiency.

Specifications & Dimensions

Technical Parameters
Parameter Specification
Body Material WCB Carbon Steel, CF8/CF8M Stainless Steel
Lining Material Virgin PTFE (Polytetrafluoroethylene)
Gate/Seat Material PTFE, Reinforced PTFE, SS316+PTFE
Stem Material SS316 with PTFE Sleeve/Packing
Nominal Diameter (DN) DN50 – DN400
Pressure Rating PN1.0, PN1.6, PN2.5 MPa; Class 150/300
Temperature Range -20°C to +180°C
Operation Type Manual (Handwheel/Gearbox), Electric, Pneumatic
Connection Type Flange (ANSI, DIN, JIS, GB)
Leakage Class ANSI/FCI 70-2 Class VI (Bubble-tight)
Dimensional Data Table (Flanged End, Face-to-Face per API 6D/GB)
Nominal Size (DN) Face-to-Face (L) mm Height (H) mm Width (W) mm Flange Diameter (D) mm Weight (kg)
DN50 178 350 160 165 18.0
DN65 190 410 180 185 24.0
DN80 203 480 200 200 32.0
DN100 229 550 220 220 45.0
DN125 254 630 250 250 60.0
DN150 267 720 280 285 85.0
DN200 292 850 340 340 130.0
DN250 330 980 400 395 180.0
DN300 356 1100 460 445 240.0
DN350 381 1250 520 505 310.0
DN400 406 1400 580 565 400.0

Core Advantages

Superior Corrosion Resistance

Full PTFE lining withstands harsh chemicals, ensuring long-term integrity and preventing metal contamination.

Minimal Flow Resistance

Full-bore design provides a straight flow path with negligible pressure drop when fully open, ideal for slurries.

Bubble-Tight Shut-Off

Precision-machined PTFE seats and wedge gate ensure zero leakage, meeting strict environmental and safety standards.

Low Maintenance

Non-stick PTFE surfaces prevent scaling and buildup, reducing maintenance frequency and operational downtime.

Versatile Actuation

Compatible with manual, electric, and pneumatic actuators for seamless integration into automated control systems.

Frequently Asked Questions (FAQ)

Q What media types are PTFE-lined gate valves designed for?

They are specifically designed to isolate highly aggressive and corrosive media, including concentrated strong acids, alkalis, corrosive slurries, and organic solvents where standard metallic valves would fail.

Q What is the standard operating temperature range?

These valves operate reliably within a thermal range of -20°C up to +180°C, maintaining the structural and sealing properties of the virgin PTFE lining.

Q How does the valve achieve bubble-tight shut-off?

The combination of a wedge-shaped gate and precision-machined PTFE seat profiles creates a resilient barrier that achieves ANSI/FCI 70-2 Class VI zero-leakage performance.

Q What standard pipe connection types and standards are supported?

The valves feature standard flanged connections compatible with international standards including ANSI, DIN, JIS, and GB, with face-to-face dimensions adhering to API 6D specifications.

Q Can these valves be integrated with automated process lines?

Yes. In addition to standard manual operation via handwheel or gearbox, they are fully compatible with pneumatic and electric actuators for automated on-off loop operations.

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